Nzira yekugadzira LED Strip Mwenje?

Mitsetse ye LED inowedzera kufarirwa uye isarudzo yakanaka kwazvo yekutengeserana, yekugara, uye yekuvhenekesa maindasitiri. Izvo zvinoshanda, zviri nyore kuisa uye zvinoda kuchengetedzwa kushoma. Iwe unogona kugadzirisa mitsara ye LED mumhando dzakasiyana uye saizi, saka unogona kuzvishandisa kuvhenekera chero nzvimbo.

Chii chinonzi LED Strip Chiedza?

Chiedza che LED strip (inozivikanwawo seye LED tepi kana ribhoni mwenje) inochinjika yedunhu bhodhi inogarwa nepamusoro akaiswa mwenje-emitting diodes (SMD LEDs) uye zvimwe zvinoumba zvinowanzouya neadhesive backing.

Zvinoumba LED mitsetse:

tefa

Mitsetse ye LED inochinjika zvizere uye inogona kukotama yakatwasuka kusvika ku90 madhigirii. Iwe unogona kuzvishandisa kuvhenekera nzvimbo uye kunyange kuzviputira kumativi akasiyana maumbirwo.

Mavara esarudzo

LED mitsetse inowanikwa mune akasiyana mavara, akadai monochrome, Tunable White, RGB, RGBW, RGBTW, Digital ruvara kuchinja.

Kukura Kwakakodzera

LED mitsetse inogona kutemwa kune chero hurefu hwaunoda.
Iwe unogona kugadzira purojekiti yako pasina kunetseka nezvehurefu hweiyo LED strip.

Easy Installation

Kumashure kwemutsetse we LED une 3M kaviri-mativi tepi, unogona kunamatira nyore tambo ye LED kwaunoda.

Fully Dimmable

Iyo tambo ye LED inotsigira nzira dzakasiyana dzekudzima, dzakadai sePWM, 0-10V, DALI, DMX512, TRIAC dimming.

Nguva refu yeupenyu

Mitsetse ye LED ine hupenyu hunosvika 54,000 maawa.

customizable

Tinogona kugadzirisa akakosha akatungamira mitsetse yemapurojekiti ako, akadai seyakajairwa mavara, CRI, voltage, kupenya, hupamhi, kureba, nezvimwe.

Mitsetse ye LED inowanzo kukamurwa muzvikamu zvinotevera:

Static chena uye imwechete ruvara
Tsvuku, girini, bhuruu, yero, pink, ultraviolet, infrared uye chena ruvara ine CCT yakasiyana kubva 2100K kusvika 6500K

Chena chena
Kune maviri akasiyana mavara tembiricha ma LEDs paTunable White LED strip. Nekushandisa ne controller, uye ruvara rwetunoble white led strip inogona kuchinjwa kubva kuchena inodziya kuenda kuchena mwenje.

RGB Ruvara runochinja
Kune matatu chiteshi, unogona kudzora RGB yakatungamira tambo kugadzira chero ruvara rwaunoda.

RGB+W Ruvara runochinja
Kune zviteshi zvina, zvakafanana neRGB led strip, asi iine rumwe ruvara ruchena.

RGB+Tunable chena Ruvara kuchinja
Kune zviteshi zvishanu, zvakafanana neRGBW led strip, asi neimwe chena kana inodziya chena ruvara.

Digital kana Pixel Ruvara kuchinja
Dhijitari inotungamirwa mitsetse inobvumidza iwe kuve neakasiyana mavara kune yega chikamu che LED strip, kugadzira akasiyana mavara muzvikamu zvakasiyana zveimwe LED strip.

LED Strip Mwenje Manufacturing Maitiro

Nhanho 1: Kugadzirwa Kwemwenje we LED
Danho 2: Gadzira uye Shandisa Solder Molds
Nhanho 3: Isa Inotungamira-isina Solder Namira Paiyo Base PCB
Danho 4: Component Placement
Nhanho 5: Reflow Soldering
Nhanho yechitanhatu: Kuparadzanisa uye Weld iyo 6m LED Strip Segments Pamwe chete
Danho rechinomwe: Kuchembera uye Kudzivirira Mvura
Nhanho 8: 3M Tape Pasting uye Packaging

Izvo zvakakosha zvema LED mitsetse ma LED, FPCB (Flexible Printed Circuit Boards), resistors kana zvimwe zvikamu. Mitsetse ye LED inogadzirwa nekushandisa maitiro anonzi Surface Mount Technology (SMT) Assembly process yekuisa maLED, resistors uye zvimwe zvikamu paFPCB.

Tichishandisa PCBA maitiro, isu tinokwanisa chaizvo kugadzirisa ako ma LED mitsetse paPCB level kuti isangane neyako chaiyo yekuvhenekesa zvaunoda. Isu zvakare tinoita bvunzo yekudzora mhando pakupera kwedanho rega rega kuti tive nechokwadi chekuti zvigadzirwa zvedu zvasvika pachiyero. Ngatitarisei kuti chirongwa ichi chinoshanda sei.

Nhanho 1: Kugadzirwa Kwemwenje we LED

Nhanho yekutanga kugadzirwa kwemarambi e LED, anonziwo LED encapsulation.
Iwo marambi e LED ndiyo inonyanya kukosha chikamu, inotaridza kunaka kweiyo LED strip. Ndosaka isu tisingabvisi marambi e LED sezvinoita mamwe mafekitori. Isu tinogadzira mwenje yedu ye LED kuti tive nechokwadi chemhando yepamusoro yemarambi edu e LED. Ngatitarisei nzira yekugadzira mwenje we LED.

Nhanho 1.1: Die attachment
Die attachment inzira iyo chip inosungirirwa kune yakasarudzwa nzvimbo yefuremu kuburikidza ne colloid (kazhinji conductive glue kana insulating glue ye LED) kuumba nzira inopisa kana nzira yemagetsi, iyo inopa mamiriro ekuzotevera wire bonding. Isu tinoshandisa machipisi kubva emhando yepamusoro mhando, senge Epistar, Sanan, nezvimwe.

Nhanho 1.2: Wire Bonding
Wire bonding inzira yekugadzira magetsi ekubatanidza pakati pe led furemu uye led machipisi uchishandisa ma bonding waya, ayo anogadzirwa ne99.99% goridhe.

Nhanho 1.3: Phosphor Silicone Dispensing
Mazhinji ma LED mumusika akavakirwa pabhuruu-emitting LED machipisi ane phosphors akawedzerwa kuti awane yakasanganiswa chena mwenje.
Kuti tiwane chaiyo tembiricha yemavara, isu tinofanirwa kunyatso gadzirisa reshiyo yephosphors. Uye iyo phosphor poda uye silica gel zvakasanganiswa zvakaenzana, uye ipapo phosphor poda silica gel musanganiswa inowedzerwa pamusoro peiyo LED bracket kuvhara iyo LED chip. Danho iri rakakosha zvikuru. Mazhinji marambi e LED ane matambudziko nekuti waya yegoridhe yakavharwa, saka ikozvino haigone kupfuura pakati pe LED chip uye LED bracket, izvo zvinoita kuti mwenje we LED urege kuvhenekera.

Nhanho 1.4: Kubika
Mushure mePhosphor Silicone Dispensing, mwenje we LED unofanirwa kubikwa muchoto kuti uome hunyoro hwephosphor hupfu.

Danho 1.5: Kuronga
Packaged LEDs anogona kuedzwa uye kurongwa zvinoenderana newavelength, Chromaticity inoronga x, y, kusimba kwechiedza, kona yemwenje, uye magetsi ekushanda. Nekuda kweizvozvo, iwo maLED akakamurwa kuita kuwanda kwemabhini uye zvikamu, uyezve bvunzo sorter inorongedza otomatiki maLED mumabhini akasiyana zvichienderana neyakaiswa bvunzo zviyero. Sezvo zvinodiwa nevanhu zvema LED zviri kuwedzera uye zvichikwira, muchina wekutanga wekusarudza waive 32Bin, uyo wakazowedzera kusvika pa64Bin, uye ikozvino kune 72Bin yekushambadzira michina yekuronga. Kunyangwe zvakadaro, iyo LED tekinoroji zviratidzo zveBin haisati yakwanisa kusangana nezvinodiwa zvekugadzira uye musika.
Kune machena mavara ma LED, kambani yedu inotora yakaomesesa chiyero, 3-nhanho McAdam, kuronga maLED. Izvi zvinoreva kuti kuenderana kwedu kwemavara kwakanaka zvekuti ziso harina nzira yekuona mutsauko.

Nhanho 1.6: Kubata
Iyo LED isati yaiswa zvigamba, iyo LED inoda kuonekwa, kutariswa, uye kuiswa mutepi. Iwo akatepwa ma LED anogona kupihwa kune SMT yekuisa michina nekumhanya kukuru kwekuiswa kwedunhu bhodhi.

Nhanho 1.7: Package
Mushure mekutapa, mwenje we LED unoiswa mupumburu. Imwe neimwe roll inoiswa mu-static-discharging aluminium foil bag, yobva yabviswa uye yakavharwa.

Danho 2: Gadzira uye Shandisa Solder Molds

Stainless simbi molds inogadzirwa kune yega yega strip mwenje dhizaini. Iwo maburi anoenda pamusoro pePCB isina chinhu kuitira kuti solder paste inyatsopararira pamusoro peiyo solder point.

Nhanho 3: Isa Inotungamira-isina Solder Namira Paiyo Base PCB

Nhamba dzinoverengeka dzakasununguka dzakabatanidzwa dzePCB dzisina chinhu, 0.5 metres pakureba, dzinogadzira "PCB sheet". Inoiswa pasi pemuumbi uye inotungamira-isina solder paste yakazadza maburi muforoma zvakakwana, zvichikonzera mapedhi asina kukanganisa.

Hunhu Bvunzo
Nhanho yeQC inovimbisa kuti imwe neimwe solder point ine chiyero chakanaka che solder paste uye inogadzirirwa kuti zvikamu zviiswe pane solder points.

Danho 4: Component Placement

Tevere, pepa rePCB rinoiswa mumushini wekuisa SMT. Muchina uyu unotora uye unoisa zvinopikisa, maLED uye zvimwe zvinhu pane solder point nekunyatso uye nekumanikidza.
Isu tinoshandisa yakamhanya yekuJapan brand SMT michina kutibatsira kuchengetedza mhando yepamusoro.

Hunhu Bvunzo

Iyo PCB ine zvese zvakabatanidzwa inoongororwa zvakare nemhando yekudzora. Kana paine chikamu chakarasika, chinocherechedzwa uye pepa rePCB rinogadziriswazve kudzamara rapfuura ongororo.

Nhanho 5: Reflow Soldering

Zvikamu hazvizogadzirwe paPCB kusvikira solder paste yaoma. Kuti uite izvi, bhodhi rePCB rinosungirirwa muovheni reflow. Oveni inoyerera ihovhoni refu ine nzvimbo dzakawanda uko tembiricha inogona kudzorwa yakazvimirira apo PCB inopfuura.

Hunhu Bvunzo

Mushure mekunge shizha re LED rabuda mu reflow soldering, tichaita ongororo yemhando pano. Vhenekesa shizha re LED kuti uone kuti ma LED ese anogona kuvheneka zvakajairwa. Mashizha e LED anorambwa anogadziriswazve kana kutengeswa nemaoko kusvika akwana.

Nhanho yechitanhatu: Kuparadzanisa uye Weld iyo 6m LED Strip Segments Pamwe chete

Iwo 0.5m PCB mapepa (akagadzirwa neakawanda akasungirirwa akaiswa led mitsetse) akapatsanurwa uye anotengeswa kumagumo-kusvika-kumagumo kudzamara awana hurefu hwakatarwa.
Kazhinji, isu tichatengesa chikamu chePCB kuita mupumburu wemamita mashanu.

Hunhu Bvunzo

Kana isu tichitengesa iyo PCB kuita mupumburu wakareba, isu tichaongorora nzvimbo dzese dzekutengesa zvakare kuti tive nechokwadi chekuti iyo yose LED strip inogona kuvhenekerwa zvakajairika.

Danho rechinomwe: Kuchembera uye Kudzivirira Mvura

Iwo akasungwa e LED mitsetse ichaiswa mukamuri yekuchembera yekuyedza, yakavhenekerwa nguva dzose, uye ichashanda kwemaawa gumi nemaviri. Isu tinodaidza danho iri bvunzo yekutsva-mukati. Muedzo uyu unogona kutibatsira kuti tizive matambudziko emhando ye LED mitsetse zvakanyanya sezvinobvira tisati tatumirwa.
Kana mamwe ma LED strips achida kushandiswa kunze kana pasi pemvura, anofanirwawo kusapinda mvura uye guruva.

Isu tinopa anotevera asingapindi mvura uye asina guruva mamakisi ekuti vatengi vasarudze.
IP20: Yakashama, isina-mvura, kushandiswa kwemukati, kune yakaoma nharaunda.
IP52: Silicone coating, kushandiswa kwemukati, kwenzvimbo dzine unyoro.
IP65: Silicone chubhu / Heat shrink chubhu, yekushandiswa kwehafu-yekunze, yekunaya kwemvura.
IP67: Silicone chubhu uye silicone kuzadza kana yakasimba silicone extrusion, kushandiswa kwekunze
IP68: PU (Polyurethane), kushandiswa kwepasi pemvura.

Nhanho 8: 3M Tape Pasting uye Packaging

Kamwe tambo ye LED yapfuura ongororo, isu tinoisa 3M kaviri-mativi tepi kumashure kweiyo LED strip. Izvi zvinoita kuti zvive nyore kune vatengi kuisa ma LED mitsetse, ingobvarura iyo 3M kaviri-mativi tepi uye inonamira kwavanoda.

Iva nechokwadi chekushandisa yakakwirira-yemhando 3M kaviri-mativi tepi, iyo isingangovimbisi kunamatira kwakasimba, asiwo inowedzera kupisa kupisa uye inowedzera hupenyu hweiyo LED strip.

Imwe neimwe tambo ye LED inokungurutswa pareel, uye ipapo roll yega yega inoiswa mu-anti-static aluminium foil bag. Wobva wanamatira label kune anti-static aluminium foil bag. Uye anenge makumi mashanu masaga akarongedzerwa mubhokisi rimwe.

Muedzo Wemhando

Yedu yekupedzisira yemhando bvunzo ndeyekungo tarisa ye LED mitsetse yakagadzirira kurongedza. Izvi zvinotibatsira kuchengetedza mwero wemhando yepamusoro.

Zvinhu zvinokanganisa kunaka kwemwenje we LED strip

1. Hunhu hweFPCB

Hunhu hwepamusoro, 2-4 oz kaviri-layer pure copper inochinjika maPCBs inogonesa nzira yakatsetseka yeazvino hombe, kuderedza chizvarwa chekupisa uye kubatsira kupisa kupera nekukurumidza. Kupisa kunogona kuita kupfupisa hupenyu hwema LED, saka tinoda kutsvaga nzira dzekuibvisa. Nekubatanidza iyo tambo ye LED kune aluminiyumu mbiri isu tinogona kudzima kupisa kwakawanda sezvinobvira uye kuderedza tembiricha yekushanda.

2. Unhu hweSMD LEDs

Brand LED machipisi akaiswa nemhando yepamusoro yemapedhi ekupisa, die bond zvinhu, phosphors, uye 99.99% goridhe bond waya.

Kuedza kwakasimba neLM-80 uye TM-21 kushuma.

Kupenya kwakanyanya, High CRI, Gamut Index, Fidelity Index, uye Saturation

Ita shuwa kuti maBIN akanaka kuenderana kwemavara, mukati me3 nhanho Macadam

3. Quality of Resistors

Iwo anopikisa anoshandiswa kudzora kumberi ikozvino kuburikidza ne LEDs kuitira kuti ma LED ashande pakupenya kwakagadzirwa. Kukosha kweanopikisa kunogona kuchinja kubva pabatch kuenda kune batch. Shandisa kambani ine mukurumbira kune resistors.

Ndokumbira utarise kuti unoshandisa zvemhando yepamusoro resistors. Yakaderera mhando resistors inogona kupfupisa hupenyu hweiyo LED strip kana kutokuvadza.

Usakunda ma LED ako! Vacharatidzika sevanopenya pakutanga asi vanokundikana nekukurumidza. Isu tinoziva vashoma vevakwikwidzi vedu vanoita izvi. Kupisa kwakanyanyisa kunogonawo kuva nengozi kana yakaiswa pazvinhu zvinobvira moto.

4. Unhu hwetambo uye zvibatanidza

Nguva dzose sarudza zvikamu zvakaedzwa kuchengetedza uye kusimba.

5. Hunhu hwe3M Tape

Isu tinoshandisa 3M mhando 300LSE kana VHB tepi. Vazhinji vatengesi vanopa hapana-zita kana zvakanyanya kuipa, fake brand name adhesives. Chinokosha chekugara kwenguva refu yekuisa uye thermal conductivity imhando yepamusoro tepi.

6. Component Placement

Izvo zvakakoshawo kuve nechokwadi chekuti zvikamu zvese zvakanyatsotengeswa uye zvakachengeteka kuPCB.
Ma LED strips dzimwe nguva haashande nemazvo nekuda kwekushata kwakashata.

mhedziso

High quality LED mitsetse inogona kudhura zvakanyanya. Nekudaro, nekuda kweiyo yakaderera kutadza mwero, yepamusoro mhando LED mitsetse inoda shoma mari yekugadzirisa. Sezvo mutengo webasa wakakwira zvakanyanya kupfuura mutengo wechigadzirwa, zvichave zvakanyanya kudhura kusarudza yakakwira mhando LED strip. Yagara iri pfungwa yakanaka kuita tsvagiridzo yako usati waita sarudzo yekutenga. Kana iwe uchida kuziva zvakawanda nezve LED mitsetse kana uine chero mimwe mibvunzo, inzwa wakasununguka kutaura. Chinangwa chedu ndechekupa emhando yepamusoro LED mwenje mhinduro dzinogara iwe kwemakore!

LEDYi inogadzira yepamusoro-soro LED mitsetse uye LED neon flex. Zvese zvigadzirwa zvedu zvinopfuura nepamusoro-tech marabhoritari kuve nechokwadi chemhando yepamusoro. Kunze kwezvo, isu tinopa zvinogoneka sarudzo pane yedu LED mitsetse uye neon flex. Saka, ye premium LED strip uye LED neon flex, contact LEDYi ASAP!

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