Kodi Binning ya LED ndi chiyani?

Popanga kuyatsa kwa LED, kuyika kwa LED ndikofunikira. Njirayi imatsimikizira ubwino ndi ntchito ya magetsi a LED. Koma kodi kuyika kwa LED ndi chiyani, ndipo kumakhudza bwanji nyali za LED zomwe mumagwiritsa ntchito tsiku ndi tsiku?

Kuyika kwa LED ndi njira yomwe imagwiritsidwa ntchito kuwonetsetsa kuti zinthu zowunikira za LED zikufanana komanso kugawira. Zimaphatikizanso kuyang'ana tchipisi tating'ono ta LED pakuwala kwawo, kutentha, ndi zina. Ndipo potero agawanitse m'magulu omwe ali ndi mawonekedwe ofanana.

M'nkhaniyi, ndifotokoza lingaliro la LED binning. Muphunziranso za mitundu yosiyanasiyana ya binning. Ndi momwe zimakhudzira magwiridwe antchito ndi mphamvu ya nyali za LED. Kotero, tiyeni tiyambe-

Kodi Binning ya LED ndi chiyani?

Kuyika kwa LED ndikusankha ndikuyika ma LED kutengera mawonekedwe awo, monga mtundu ndi kuwala. Kuphatikiza apo, izi zimatsimikizira kuti LED iliyonse mu batch ikukwaniritsa miyezo yeniyeni. Ndipo kotero inu mukhoza kugwiritsa ntchito makamaka ntchito. 

Izi zimathandiza opanga ndi makasitomala kuonetsetsa kuti ma LED omwe amalandira akukwaniritsa zomwe akufuna. Kuphatikiza apo, kuyika kwa LED kumawalola kuti apititse patsogolo kupanga kwawo komanso kuwongolera. 

https://youtu.be/SFrodivy6L8

Ubwino wa Binning ya LED

Kuyika kwa LED ndikofunikira kuti musunge mtundu wa kuyatsa kwa LED. Chifukwa chake zimabwera ndi zabwino zambiri, izi ndi izi- 

Kugwirizana Kwamtundu Wabwino

Kuyika kwa LED kumalola opanga kusanja ma LED ndi mtundu ndi kuwala. Izi zimatsimikizira kuti ma LED onse mu bin inayake ali ndi zinthu zofanana. Chifukwa chake, zimathandizira kukhazikika kwa chinthu chomaliza.

Kuchita Bwino 

Opanga amasankha ma LED kukhala nkhokwe kutengera momwe amagwirira ntchito. Mwachitsanzo, tchipisi zake zonse zimayesedwa kuti zikhale ndi mphamvu kapena kuwala kofanana popanga mizere ya LED. Ngati tchipisi onse siothandizanso, zotuluka sizingakhale zopindulitsa. Zosintha zonse zimayesedwa mu njira yolumikizira ya LED kuti ikhale yabwino. Ndipo izi zimawonjezera mphamvu yonse ya chinthu chomaliza.

Kuwongolera Kwabwino Kwambiri

Zosintha zonse zimayesedwa mu kuyika kwa LED, ndipo zida zosagwirizana zimachotsedwa. Zimathandizanso opanga kuzindikira ndi kuthana ndi mavuto ndi njira yawo yopangira. Chifukwa chake, kuyika kwa LED kumapangitsa kuti chinthu chomaliza chikhale bwino.

Mitundu ya Binning ya LED

Kusintha kwa ma LED kumapangidwa potengera malingaliro osiyanasiyana. Kutengera ndi izi, mutha kuphatikiza ma LED kukhala mitundu inayi yayikulu. Izi ndi izi- 

Mtundu Binning

Colour binning ndi njira yosanja ma LED potengera mtundu wawo. Izi zimatsimikizira kuti ma LED onse mu batch amakhala ndi mtundu wofanana komanso kulimba. Mutha kuchita izi pogwiritsa ntchito zida zapamwamba zoyezera kapena kuyang'ana kowonekera. Komanso, kupaka utoto kumathandizira kutsimikizira kuyatsa kosasintha. 

  • Kufunika kwa Colour Binning

Zimatsimikizira kuti ma LED muzinthu zina ali ndi zofanana kutentha kwa mtundu (CCT). Komanso, Colour binning imapereka cholondola mtundu wopereka index (CRI). Izi zimapangitsa kuwala kwa ma LED kuti azigwirizana pamayunitsi onse. Ndipo mitundu ya zinthu imaimiridwa molondola. 

  • Miyezo ya Colour Binning

Kuyika kwamtundu wa LED kumakhazikitsidwa ndi Chithunzi cha CIE 1931 Chromaticity (kuchokera ku International Commission on Illumination). Chithunzichi chili ndi ma quadrilaterals angapo omwe amawonetsa kusiyana kwa mawonekedwe a kuwala.

Mulingo wa CIE uwu umagawa kutentha kwamtundu wa LED m'magulu anayi. Izi ndi;

Mtundu wa Mtundu Kutentha kwamtundu (CCT)
ofunda2700K mpaka 3500K
ndale 3500K mpaka 5000K
Kuli5000K mpaka 7000K
Zozizira kwambiri7000K mpaka 10000K

The Color Rendering Index (CRI) ndi Mtundu Wamtundu (CQS) Ndi miyeso ina yomwe imagwiritsidwa ntchito popanga utoto wa LED. CRI imayesa momwe gwero la kuwala limasinthira molondola mitundu ya kuwala kwa dzuwa. Panthawi imodzimodziyo, CQS imawerengera molondola momwe kuwala kumasonyezera kusiyana kwa mitundu. Ma LED abwino kwambiri ayenera kukhala ndi CRI osachepera 80, pomwe CQS osachepera 70. 

  • Njira Zokwaniritsira Binning Yamitundu Yogwirizana

Pali njira zingapo zomwe zimatha kukwaniritsa kuyika kwamitundu kosasintha mu ma LED.

Spectrophotometry: Njirayi imaphatikizapo kuyeza mawonekedwe amtundu uliwonse wa LED pogwiritsa ntchito spectrophotometer. Zomwe zasonkhanitsidwa zimatha kusanja ma LED m'mabini osiyanasiyana. Zimatengera mtundu wawo ndi mawonekedwe owala.

Colorimeter: Colorimeter ndi chipangizo chomwe chimayesa mtundu wa LED posanthula kuwala komwe kumatulutsa. Izi zitha kuyika ma LED kukhala ma bin osiyanasiyana kutengera mtundu.

Kuyang'anira Zowoneka: Njirayi imaphatikizapo kuyang'ana zowoneka bwino za LED iliyonse. Zimatsimikizira mtundu wake ndi mawonekedwe ake owala. Kupatula apo, njira iyi ikhoza kukhala yocheperako poyerekeza ndi njira zina. Nthawi zambiri amagwiritsidwa ntchito ngati njira yachangu komanso yosavuta yosinthira ma LED m'mabini osiyanasiyana.

Automated Binning: Ndi njira yomwe ma LED amasanjidwa m'mabini osiyanasiyana pogwiritsa ntchito masomphenya a makina ndi ma robotiki. Njirayi ndi yachangu komanso yothandiza. Komabe, pamafunika kulondola kwambiri. Imafunikanso kulondola kuti ipange zotsatira zofananira.

Mzere wa LED wa COB

Luminous Flux Binning

Luminous Flux Binning imayika ma LED kukhala ma bin osiyanasiyana kutengera kuwala kwawo. Ndondomekoyi ikuphatikizapo kuwerengera kuwala kwa LED kulikonse. Pambuyo pake, agawireni m'mabini potengera kuwala.

  • Kufunika kwa Luminous Flux Binning

Luminous flux binning imaphatikizapo kusanja ma LED potengera kuwala kapena kutulutsa kwake. Chifukwa chake, zimatsimikizira kuti zosintha zonse mu batch zimawala mofanana. Komanso, idzatulutsa kuwala kofanana komanso kofanana. Komanso, kamwazi wowala binning imachotsa mwayi wogwiritsa ntchito ma LED apamwamba kwambiri kuposa zofunikira. Ndipo amasankha ma LED potengera kuwala kwawo komanso kuchita bwino. Choncho, zimachepetsa ndalama ndikuwonjezera phindu.

  • Miyezo ya Luminous Flux Binning

Kuyezetsa kowoneka bwino kumatsimikizira kuti ma LED akuyenda bwino komanso magwiridwe antchito. Pa gulu lililonse la ma LED, opanga amakhazikitsa miyezo ya milingo yovomerezeka yowala. Miyezo iyi imasiyana malinga ndi wopanga. Koma kawirikawiri, amaphatikizapo magulu monga "A," "B-grade, ndi "C." "A" ndiye wapamwamba kwambiri, ndipo "C" ndi wotsika kwambiri. Mwachitsanzo, nyali ya A-grade LED ikhoza kuyembekezeka kukhala ndi kuwala kowoneka bwino kwambiri kuposa kapena kofanana ndi 90 lumens pa watt (lm/W). Kupatula apo, LED ya giredi C imatha kuyembekezeka kukhala yochepera 70 lm/W.

  • Njira Zokwaniritsira Binning Yowala Yowoneka bwino ya Flux

Njira zingapo zimatha kukwaniritsa zowunikira zowunikira zowunikira:

Statistical Binning: Njirayi imaphatikizapo kuyeza kutulutsa kowala kwa zitsanzo zazikulu za ma LED. Amawagawa m'magulu malinga ndi kuchuluka kwawo. Njirayi ndi yolondola kwambiri ndipo imagwiritsidwa ntchito kwambiri m'makampani.

Spectrophotometer Binning: Njirayi imaphatikizapo kugwiritsa ntchito spectrophotometer kuyeza kutuluka kwa LED iliyonse. Komabe, kusanja kotereku sikulondola kwenikweni poyerekeza ndi kuwerengera ziwerengero. Ngakhale zili choncho, imagwiritsidwabe ntchito kwambiri.

Binning Yowoneka: Mwanjira iyi kuwala kwa ma LED kumawunikiridwa mowoneka. Njira imeneyi ndi yolondola kwambiri. Ngakhale, nthawi zambiri amagwiritsidwa ntchito pazinthu zina.

Binning ndi Correlation: Njira iyi ndi kuphatikiza kwa ziwerengero zowerengera ndi spectrophotometer binning. Kulumikizana pakati pa njira ziwirizi kumatsimikizira kusasinthika kwa binning.

LED neon flex yokhoza kuyankha
Neon Flex

Kuyika kwa Voltage

Voltage binning imayika zigawo za LED kutengera ma voltage awo. Izi zimatsimikizira kuti mungagwiritse ntchito pa dera lomwelo popanda chiopsezo cholephera. Kukwera kwamagetsi, kumapangitsanso ubwino ndi ntchito ya gawo la LED.

  • Kufunika kwa Voltage Binning

Voltage binning imatiuza ngati chitetezo cha LED chikugwiritsidwa ntchito. Imawonetsetsanso kuti ikugwirizana ndi zomwe mukufuna kuchita. Kuyika kwamagetsi kumaphatikizapo kusanja ma LED kukhala "mabin" osiyanasiyana malinga ndi awo voteji kutsogolo. Chifukwa chake mutha kuzindikira ma LED okhala ndi magetsi apamwamba kapena otsika kuposa momwe amayembekezera. Zimakupatsaninso mwayi wokonza zowunikira zomwe sizikukwaniritsa miyezo. Choncho, zimachepetsa zolakwika ndikuwongolera khalidwe la mankhwala. 

  • Miyezo ya Voltage Binning

Kutengera mphamvu yakutsogolo, ma bin a LED amagawidwa m'magulu anayi: high-voltage, low-voltage, standard-voltage, ndi Ultra-low-voltage.

Forward Voltage Standardzosiyanasiyana 
Mkulu-Voteji4.0 - 4.2 V
Standard-voltage3.3 - 3.6 V
Low-voltage2.7 - 3.2 V
Ultra-low-voltage2.7 V
  • Njira Zokwaniritsira Binning Yofanana ya Voltage

Njira Zosankhira Zambiri: Izi zimaphatikizapo kusanja ma LED pogwiritsa ntchito njira zingapo. Monga magetsi, magetsi, ndi kuwala kowala. Izi zimawonetsetsa kuti ma LED mu bin iliyonse amakhala ndi magetsi osasinthasintha. Makhalidwe ena apangitsanso kuti ma voltage binning agwirizane.

Reverse Bias Njira: Njira iyi imaphatikizapo kugwiritsa ntchito mphamvu ya reverse bias voltage ku LED. Ndi kuyeza madzi akudutsa mmenemo. Ma LED omwe ali ndi mawonekedwe ofananirako amakono amagawidwa mu bin yomweyo. Izi zimatsimikizira kukhazikika kwamagetsi kwamagetsi.

Binning Yowongoleredwa ndi Kutentha: Njirayi imaphatikizapo kuyika m'magulu a ma LED omwe amaganizira za ma voltage pa kutentha kwina. Kusanja kotereku kumapangitsa kuti magetsi azilumikizana mosiyanasiyana pamatenthedwe osiyanasiyana.

Makina Ogwiritsa Ntchito Binning: Njirayi imagwiritsa ntchito makina ophunzirira makina. Imagawa ma LED kukhala nkhokwe kutengera mawonekedwe awo amagetsi. Komanso, izi zimatsimikizira kukhazikika kwa ma voltage. Ikhozanso kuzindikira kupatuka pang'ono kwamagetsi komwe njira zina zingaphonye.

ip67 LED wall washer
LED Wall Washer

Kutentha Binning

Kutentha kwapang'onopang'ono ndikusankha tchipisi ta LED ndi kutentha kwambiri komwe kumagwirira ntchito. Nthawi zambiri, kuyika kwa LED kumachitika pa 25 ° C. Koma masiku ano, dongosolo latsopano likukhazikitsidwa lotchedwa hot binning. Pochita izi, kukumbatira kumachitika pa kutentha kwakukulu (nthawi zambiri 85 ° C) kuposa mulingo wamba wa 25 ° C. Kuphatikizika kotereku kumathandizira kusankha kwa chromaticity komanso kusasinthika kwa ma LED. Komabe, kutentha kwa binning kumasiyana ndi kutentha kwa chipangizo cha LED. 

  • Kufunika kwa Temperature Binning

Magwiridwe a LED amatha kusiyanasiyana kutengera kutentha kwa ntchito. Ma LED ena amayenera kukhala m'malo ozizira, pomwe ena amafunikira kuti azigwira ntchito pakatentha kwambiri. Ichi ndichifukwa chake kutentha kwapang'onopang'ono ndikofunikira kuonetsetsa kuti mabanki a LED azitha kuyenda mumlengalenga womwe mukufuna. Chifukwa chake, kutentha kotentha ndi njira yabwino kwambiri yosinthira kutentha kwa ma LED. Pochita izi, muyenera kugwiritsa ntchito kutentha kwapamwamba kwa kuyika kwa LED kuti muwonetsetse kuti magwiridwe antchito akuyenda bwino m'malo ovuta. 

  • Miyezo ya Kutentha Binning

Pakuyika kwa LED, kutentha kwa ntchito ndi chinthu chofunikira kwambiri chomwe chimakhudza mwachindunji moyo wa chipangizocho. Ichi ndichifukwa chake kutentha kumaganiziridwa pamene kuwala kwa LED. Nayi tchati chomwe chimanena za kutentha kwa kuwalako nthawi zosiyanasiyana:

Milandu Yosiyanasiyana Yowunikira Kutentha kwa ntchito 
Zowala Zakunja60 ° mpaka 65 ° C
Milandu Yozizira20 ° mpaka 25 ° C
Nyali zotsika mu denga la Insulated/Babu la Retrofitnthawi zambiri kuposa 100 ° C

Chifukwa chake, pokonzekera njira yolumikizira ya LED, lingalirani za kutentha kwa ntchito. Ndipo werengerani kutentha komwe muyenera kuyesa tchipisi ta LED kuti muwonetsetse kuti akuchita bwino kwambiri. 

  • Njira Zokwaniritsira Binning ya Kutentha Kofanana

Kusintha kwa Sensor Kutentha: Masensa a kutentha amafunika kuwongolera. Zimatsimikizira kuti akuwerenga pa kutentha koyenera. Wopanga amatha kuyerekeza kuwerengera kwa sensa ndi gwero lodziwika la kutentha, monga thermocouple, ndikusintha zomwe zimatuluka.

Mapulogalamu Owunika Kutentha: Pulogalamu yowunikira kutentha imatha kuyang'anira kuwerengera kutentha ndikusintha ngati pakufunika. Pulogalamuyi imathanso kupanga malipoti. Amachenjezanso wogwiritsa ntchito pamene kutentha kwachepa.

Njira Zolipirira Kutentha: Njira zolipirira kutentha zimatha kukonza kusintha kwa kutentha. Kusiyanaku kumachitika chifukwa cha kusintha kwa kutentha komwe kumazungulira. Kupatula apo, chotenthetsera chimatha kuyeza kutentha kozungulira. Ikhozanso kusintha mphamvu ku ma LED moyenerera.

Kasamalidwe ka Kutentha: Kuwongolera koyenera kwa kutentha kumathandizira kuonetsetsa kuti kutentha kumakhala kofanana. Wopanga angachite izi pogwiritsa ntchito masinki otentha. Kapena angagwiritse ntchito njira zina zoziziritsira kuti awononge kutentha kopangidwa ndi ma LED.

Kuwala kwa Mzere wa LED - Diode yotulutsa kuwala
Buku Lachitsanzo la Mzere wa LED

Kodi Macadam Ellipse ndi chiyani?

Macadam Ellipse ndi njira yomwe imagwiritsidwa ntchito popanga ma LED kutanthauzira mitundu yosiyanasiyana ya gulu la ma LED. Ndichiwonetsero chowonetserako chamitundu (x, y) ya gulu la ma LED mu malo amtundu wa CIE 1931. Imayesa kusasinthasintha kwa mtundu pagulu la ma LED. Komanso imawerengera mtunda pakati pa mitundu yamtundu wa LED iliyonse. Zimayimiranso pakati pa ellipse. Zing'onozing'ono za ellipse, zimakhala zogwirizana kwambiri ndi mtundu wa ma LED pagulu. Njirayi imagwiritsidwa ntchito kwambiri popanga zinthu zowunikira za LED. Zimatsimikizira kuti ma LED ndi amtundu wokhazikika komanso wabwino.

Njira Yopangira Binning ya LED

Pali njira zina zofunika pakuwongolera kwa LED. Tiyeni tifufuze pansipa:

Khwerero 1: Kusankha ma LED ndi Voltage ndi Kuwala

Choyamba, pangani dongosolo lakusankhiratu motengera mphamvu yamagetsi yomwe mukufuna komanso milingo yowala. Mwachitsanzo, mutha kugwiritsa ntchito ma voltages kuyambira 1V mpaka 5V ndi milingo yowala kuyambira 0 lumens mpaka 500 lumens. Makina anu osankhira akakhazikika, yambani kuyesa ma LED aliwonse payekhapayekha. Kuti muchite izi, gwiritsani ntchito multimeter kapena chipangizo china choyesera kuti muyese voteji yamakono. Komanso, yesani kuwala kwa LED iliyonse. Pambuyo pake, mukhoza kuziyika mu nkhokwe zawo.

Khwerero 2: Kudula Semiconductor mu Die

Mu sitepe iyi, muyenera kudula semiconductor ndi macheka a diamondi. Kenaka, sungani ufa ndi mtundu ndi kuwala mu nkhokwe. Njira yosankhira imachitika ndi zida zamagetsi. Ikhoza kuyeza kutuluka kwa kuwala kwa imfa iliyonse ndikuyiyika molingana ndi momwe ikufunira.

Khwerero 3: Ma Wire Bond ndi Malumikizidwe a Magetsi

Ma wire bond amapanga kulumikizana kolimba kwa magetsi pokulunga chingwe chachitsulo kuzungulira zingwe. Njirayi imatsimikizira kuti kugwirizanako ndi kotetezeka komanso kodalirika. Zomangira zamawaya zikatha, muyenera kulumikiza zida za LED kugwero lamagetsi awo pogwiritsa ntchito zolumikizira za solder kapena crimp. Tsopano, ma LED anu ali okonzeka kusanja.

Khwerero 4: Kuyika kwa LED

Mukatsimikizira ma waya oyenera, sankhani ma LED molingana ndi mfundo zina. Ganizirani za kukula, mtundu, mphamvu yamagetsi, ndi zinthu zina ndikuziyika molingana. Choyamba, yesani kuwala kwa ma LED pogwiritsa ntchito lux mita. Izi zimatsimikizira kuti mulingo wowala ukukwaniritsa zomwe mukufuna. Kenako, amagwiritsa ntchito spectrometer kuyeza kulondola kwa mtundu uliwonse ndi kusasinthika. Komanso, yang'anani kukula kwa chip ndi mphamvu yake. Pochita izi, makina odzipangira okha ndiwothandiza kwambiri. Kupatula apo, izi zitha kuchitidwanso pamanja koma sizikhala zodalirika. 

Khwerero 5: Kuwongolera Ubwino wa LED

Pambuyo pa kuyika kwa LED, ndi nthawi yoyeserera bwino. Apa gulu la QC likuyang'ana zolakwika zomwe zingatheke, kulimba, ndi mayesero ena. Chifukwa chake, onetsetsani kuti gulu lililonse likukwaniritsa miyezo yake yabwino ndi mayesowa. 

Potsatira njira zosavuta izi, mutha kuchita bwino njira yopangira ma LED.

Kodi Kusiyanitsa Pakati pa Colour Binning ndi Flux Binning ndi Chiyani?

Kupaka utoto ndi njira ziwiri. Amasankha ndikuyika nyali potengera mtundu ndi kuwala. 

Kupanga mitundu kumaphatikizapo kusanja ndikuyika m'magulu potengera mawonekedwe a kuwala. Ikhoza kukhala mtundu wa kutalika kwa kutalika ya kuwala komwe amakhudzidwa kwambiri. Izi zimachitika poyeza momwe chipangizocho chimayankhira. Kenako muwaike mu "bins" zosiyanasiyana kutengera mawonekedwe awo.

Flux binning, kumbali ina, imaphatikizapo kusanja ma LED kutengera ma lumen. Pochita izi, ma LED amagawidwa ndi kuwala kwawo. Kukwera kwa lumen kumapangitsanso kuwalako.

Mwachidule, kumanga mitundu kumagwirizana ndi mitundu ya kuwala. Pakadali pano, kuphatikiza kwa flux kumaganizira kuwala kwa kuwala kwa kusanja kwa LED. 

Modular Linear Bar
Pulagi ndi Play Modular Linear Bar

Zinthu Zofunika Kuziganizira Pamene Kuyimilira kwa LED

Pali zinthu zingapo zomwe zingakhudze kupambana kwa kuyika kwa LED:

Bin Criteria

Pakuwongolera kwa LED, muyenera kuganizira izi:

  • Flux Yoyera: Kuwala kopangidwa ndi LED kumayesedwa mu lumens. Ma LED amagawidwa m'mabini potengera kuwala kwawo. Ma bin apamwamba amakhala ndi milingo yothamanga kwambiri.

  • Kutentha kwa Maonekedwe: Mtundu wa kuwala wopangidwa ndi LED, woyezedwa mu Kelvins. Ma LED amagawidwa m'mabini potengera kutentha kwa mtundu wawo (CCT ratings). Ma bin apamwamba a CCT ali ndi mitundu yozizirira (bluer), ndipo otsika amakhala ndi mitundu yotentha (yofiira).

  • Forward Voltage: Magetsi ofunikira kuyendetsa ma LED, amayezedwa mu ma volts. Ma LED amagawidwa m'mabini kutengera mphamvu yawo yakutsogolo. Ma bin apamwamba amafunikira ma voltage apamwamba.

Malingaliro a Technology

Zolinga zamakono zopangira magetsi a LED zikuphatikizapo:

  • Zida Zoyezera: Zida zoyezera zolondola ndizofunikira kuti muyesedwe. Ndikofunikiranso kusanja ma LED potengera momwe amagwirira ntchito.

  • Binning algorithm: Ma algorithm osankha ndikuyika ma LED ayenera kukhala osasinthasintha komanso obwerezabwereza.

  • Kutentha: Izi zitha kukhudza kwambiri magwiridwe antchito a ma LED. Chifukwa chake, yesani ndikuyika ma LED pa kutentha kosasintha.

  • Miyezo ya Binning: Mapulogalamu osiyanasiyana angafunike miyezo yosiyana ya binning. Mvetserani ndikutsata miyezo yoyenera yopangira ntchito yomwe mwapatsidwa.

  • Mwadzidzidzi: Makina opangira ma binning amatha kukulitsa luso komanso kuchepetsa zolakwika za anthu.

  • Kuthana: Ndikofunika kuti muzitha kufufuza ndondomeko ya binning. Komanso, tsatirani mawonekedwe a LED iliyonse yolumikizidwa. 
ansi c78.377

Miyezo ya Makampani a Binning ya LED

Miyezo yamakampani pakugwiritsa ntchito ma LED amasiyanasiyana kutengera zomwe zimagwiritsidwa ntchito. Miyezo ina yodziwika bwino ili ndi:

  • ANSI C78.377-2017: Bungwe la American National Standards Institute (ANSI) linapanga njira izi za nyali za LED ndi zounikira. Imatanthawuza mtundu ndi mawonekedwe a chromatic pazowunikira zonse.  

  • IES LM-80-08: Bungwe la Illuminating Engineering Society (IES) linapanga muyezo uwu. Amapereka zitsogozo zoyezera ndikupereka lipoti la kukonza kwa lumen kwa magwero a kuwala kwa LED.

  • JEDEC JS709A: Joint Electron Device Engineering Council (JEDEC) idapanga mulingo uwu. Amatanthawuza zofunikira za binning ndi kusanja kwa ma LED owala kwambiri.

  • CIE S025/E:2017: International Commission on Illumination (CIE) idakhazikitsa mulingo uwu. Amapereka zitsogozo zamitundu yolumikizira magwero a kuwala kwa LED.

  • IEC 60081: Muyezo uwu ndi wa nyali za fulorosenti. Imatanthauzira 5-step MacAdam ellipses kwa CCTs zisanu ndi imodzi.

Malamulo a Zachilengedwe a Binning ya LED

Malamulo a chilengedwe a LED binning amasiyana malinga ndi dera ndi ntchito. Koma zina zokhazikika zikuphatikizapo;

  • Kutsatira RoHS (Kuletsa Zinthu Zowopsa) Directive: Lamuloli la EU likuletsa kugwiritsa ntchito zinthu zina zowopsa pazinthu zamagetsi. Amaphatikizapo lead, cadmium, ndi mercury. Chifukwa chake, mukamayika ma LED, muyenera kuganizira izi. 

  • Miyezo Yogwiritsa Ntchito Mphamvu: Mayiko ambiri ali ndi njira zogwiritsira ntchito mphamvu zowunikira zinthu, kuphatikizapo zida za LED. Miyezo iyi ingatchule magawo ang'onoang'ono ogwiritsira ntchito mphamvu. Komanso, itha kukhala mulingo wapamwamba kwambiri wogwiritsa ntchito mphamvu pamitundu ina yazinthu.

  • Miyezo yachitetezo: Zogulitsa za LED ziyenera kutsatira miyezo yoyenera yachitetezo. Monga UL ndi CE. Izi zimatsimikizira kuti samayambitsa moto kapena ngozi yamagetsi.

Malangizo ndi malamulowa amatha kusiyanasiyana m'maiko ndi zigawo zosiyanasiyana. Opanga akuyenera kudziwa malamulo pomwe akuwongolera ma LED.

Dotless LED Line

Zotsatira za Kutentha kwa Binning ya LED

Kutentha kwa LED kumayenderana ndi magetsi akutsogolo, VF. Kutentha kumawonjezeka, magetsi akutsogolo amatsika, ndikuwonjezera kuyenda kwamakono mu ma LED. Ndipo kuchulukirachulukira kwapano kumatha kusokoneza magwiridwe antchito.

Kutentha kwinanso kwa kuphatikizika kwa LED ndikukhudzidwa kwa kuwala kowala kwa LED. Kuwala kowala kwa LED kumakhudzidwa ndi kutentha kwa LED. Pamene kutentha kumawonjezeka, kuwala kowala kumachepa. Ndipo motero, zimakhudza mwachindunji kuwala kwa kuyatsa.

Kuphatikiza apo, kuyang'anira kutentha kumatha kukhudzanso moyo wonse wa LED. Pamene kutentha kwa LED kukuchulukirachulukira, kuchuluka kwa kuwonongeka kwa LED kumawonjezekanso. Zimatsogolera ku moyo waufupi. Kuwongolera koyenera kwa kutentha kungathandize kuchepetsa izi. 

Mavuto Wamba kapena Zovuta Zokhala ndi Binning ya LED

Pomwe kuyika kwa LED, mutha kukumana ndi zovuta zina, zomwe zimaphatikizapo:

  • Mitundu Yamitundu: Mu njira yopangira ma LED, kusanja ndi kugawa ma LED kumachitika, ndikusunga mawonekedwe amitundu yamabins onse osasinthika. Komabe, ma LED ena amatha kukhala ndi mitundu yosiyana pang'ono. Zitha kukhudza maonekedwe a dongosolo lounikira.

  • Kutsika kwa Lumen: Kuyika kwa LED kumasankhanso ma LED ndi kuwala kwawo komanso kuwala. Komabe, pakapita nthawi, kuwala kwa LED kumatha kuchepa, komwe kumadziwika kuti kuchepa kwa lumen. Izi zitha kuyambitsa kuyatsa kosagwirizana ndikusokoneza magwiridwe antchito.

  • Binning Molakwika: Ngati ma LED sanasankhidwe bwino kapena kugawidwa m'magulu panthawi yopangira. Zingayambitse kusagwirizana mu ntchito ndi mtundu. Izi zitha kuyambitsa zovuta pakuwunikira.

  • mtengo: Kuyika ma LED kungakhale njira yokwera mtengo. Pamafunika zida zapadera komanso anthu aluso. Chifukwa chake, izi zitha kukhudza mtengo wonse wamagetsi owunikira.

Momwe Mungayesere Ma LED Oyimitsidwa?

Kuti muyese kuwala kwa LED, muyenera kutsatira izi:

Khwerero 1: Lumikizani LED ku Gwero la Mphamvu: Gwirizanitsani chotsogolera chabwino cha LED ku terminal yochokera kumagetsi. Kenako kukhudza zolipiritsa zoyipa ku terminal yoyipa. Ndipo fufuzani ngati LED ikuwala kapena ayi. 

Khwerero 2: Yezerani Magetsi ndi Apano: Gwiritsani ntchito ma multimeter kuyeza voteji kudutsa ma LED ndi omwe akudutsamo.

Khwerero 3: Yerengani Mtengo wa Resistor: Gwiritsani ntchito lamulo la Ohm kuti muwerengere mtengo wa resistor. Njirayi ndi R = (Vsource - Vf) / Ngati

Khwerero 4: Fananizani Mawerengedwe ndi Mafotokozedwe: Yang'anani tsatanetsatane wa ma LED kuti muwone momwe magetsi akuyembekezeredwa ndi apano ayenera kukhala pa LED yolumikizidwa. Fananizani zowerengera kuchokera ku multimeter ndi zomwe zafotokozedwera.

Khwerero 5: Yang'anani Kutulutsa Kwawala: Ngati ma voliyumu ndi mawerengedwe apano akugwirizana ndi zomwe zafotokozedwa, onani kutulutsa kwa kuwala kwa LED. Ngati sizili momwe zikuyembekezeredwa, pakhoza kukhala vuto ndi ma LED.

Khwerero 6: Bwerezani Mayeso ndi Magwero Osiyanasiyana a Mphamvu: Bwerezani kuyesa ndi magwero amagetsi osiyanasiyana kuti muwonetsetse kuti LED ikugwira ntchito moyenera.

Zindikirani: Ma LED ophatikizidwa amagawidwa kutengera mphamvu yakutsogolo komanso yapano. Ndikofunikira kuyesa izi kuti muwonetsetse kuti ma LED akuyenda bwino.

Kuwala kwa Sky Linear

Maupangiri Okometsera Njira Yanu Yopangira Binning ya LED

  • Tanthauzirani momveka bwino magawo omwe mukufuna kuti mulowetse ma LED: Dziwani magawo omwe mukufuna kugwiritsa ntchito polemba. Monga kutentha kwamtundu, kuwala kowala, ndi magetsi akutsogolo. Izi zidzaonetsetsa kuti ma LED onse amawunikidwa mogwirizana ndi mfundo zomwezo.

  • Gwiritsani ntchito njira yoyesera yofananira: Gwiritsani ntchito njira zoyesera zokhazikika munthawi yonseyi. Izi zitha kuphatikiza kugwiritsa ntchito zida zomwezo ndi njira zoyezera, komanso, kuyesa kwa LED iliyonse.

  • Gwiritsani ntchito pulogalamu yopangira ma binning: Makina opangira ma binning amatha kuwongolera ndondomeko ya binning. Komanso, ikhoza kuchepetsa kuthekera kwa zolakwika zaumunthu. Mapulogalamuwa amatha kusintha ma LED kukhala ma bin osiyanasiyana.

  • Sungani zolemba zambiri: Kusunga zolemba mwatsatanetsatane kungathandize kuthana ndi zovuta zilizonse zomwe zingabuke. Momwemonso zamtsogolo. Izi zitha kuphatikiza zambiri za zida zoyezera zomwe zimagwiritsidwa ntchito. Komanso, magawo a binning ndi zotsatira za mayeso aliwonse.

  • Yang'anani nthawi zonse ndikusintha ndondomeko yanu ya binning: Kuwunika ndi kukonzanso ndondomeko yanu ya binning kungatsimikizire kuti mumapeza zotsatira zabwino nthawi zonse. Ndipo idzathetsa mavuto am'mbuyomu.

Ganizirani ntchito yomaliza: Izi zidzakuthandizani kuzindikira magawo ofunikira a binning. Zimatsimikizira kuti mumasankha ma LED abwino kwambiri kuti mugwiritse ntchito.

FAQs

Ma bin code a LED nthawi zambiri amakhala ndi zilembo 3/4 kapena zilembo. Khodi iyi ikuwonetsa kusinthasintha kwa LED, kutentha kwamtundu, ndi magetsi akutsogolo. Chifukwa chake, ndi bin code, mutha kudziwa zomwe zili mulingo kapena kupeza lingaliro pazotulutsa za LED.

Inde, pali miyezo yamakampani yopangira ma LED. Bungwe la Illuminating Engineering Society (IES) limakhazikitsa mfundo izi. Muyezowu ukuphatikizanso zinthu zina monga luminous flux, CCT, ndi zina zotero. Kuphatikiza apo, opanga ena ali ndi umwini wawo kuti akwaniritse zosowa zawo.

Inde, kuyika kwa LED kumatha kuchitika pambuyo popanga. Komabe, ndi bwino kuchita izi m'mbuyomu kuti mutsimikizire kusanja koyenera kwa LED. Binning pambuyo popanga kupanga kungapangitse mankhwala otsika kwambiri. Izi zitha kukhala chifukwa cha kusagwirizana pakati pa nkhokwe ndi ma LED.

Binning imakhudza kusasinthika kwa mitundu chifukwa nkhokwe zosiyanasiyana zimatha kukhala ndi mitundu yosiyanasiyana. Ngakhale kuti akugulitsidwa mumtundu womwewo, mtundu wa nyali za LED kuchokera ku nkhokwe zosiyanasiyana sungakhale wofanana. Izi zidzayambitsa kusagwirizana mu zotsatira zomaliza zowunikira.

Kuyika kwa LED sikofunikira pamitundu yonse ya nyali za LED. Koma nthawi zambiri amagwiritsidwa ntchito pazinthu zomwe mitundu yofananira ndiyofunikira. Ndizowona makamaka pamapulojekiti owunikira omwe amafunikira mtundu wofanana. Monga zowunikira zamalonda kapena zomangamanga. Komabe, ngati kusasinthasintha kwamitundu sikuli kofunikira, kuyika kwa LED sikungakhale kofunikira.

Kulekerera kokhazikika kwa binning kumayesedwa mu kutentha kwa mtundu, chromaticity, ndi kuwala. Mwachitsanzo, kulolerana kwabwino kwa kutentha kwamtundu kumatha kukhala mkati mwa ± 100K. Kulekerera kwa Chromaticity kungakhale mkati mwa ± 0.005 pazithunzi za CIE 1931 chromaticity. Komanso, kulolerana kwa kuwala kumatha kukhala mkati mwa ± 5% ya mulingo wowala womwe watchulidwa. kulolerana izi zimasiyanasiyana kutengera wopanga ndi ntchito.

Inde, kuyika kwa LED kumatha kupangitsa kuti pakhale ndalama zambiri zopangira chifukwa chakusanja komanso kusanja.

Ngati nyali za LED sizimangiriridwa bwino, zitha kukhudza mphamvu ya kuwala kwa magetsi. Ngati nyali za LED zili ndi milingo yowala yosiyana, izi zimapangitsa kuti pakhale kuwala kosiyana. Zingakhalenso ndi zotsatira zochepa zowunikira zowunikira. Kuyika koyenera kumatsimikizira kuti magetsi onse a LED ali ndi kuwala kofanana ndi mtundu wamtundu. Izi zimapangitsa kuti dimming ikhale yosavuta komanso yosasinthika.

Kutsiliza

Pomaliza, kuyika kwa LED ndi njira yosankhira ma LED. Imapanga ma LED kutengera mawonekedwe awo owoneka ndi magetsi. Izi zimathandiza opanga kutsimikizira kuti amayika ma LED okhala ndi zinthu zofanana. Chifukwa chake, kuyika kwa LED kumathandizira magwiridwe antchito komanso mawonekedwe azinthu zopangidwa ndi LED. Idzapitilizabe kuchita nawo gawo lalikulu pakukula ndi kupititsa patsogolo ukadaulo wa LED.

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